Course Content

TITLE CONTENT
Asset Integrity Turnaround time optimization, Run length/on stream factor enhancement, Industry Benchmark and case studies. Risk Based Inspection and corrosion control
Behavior Based Safety  
Case studies & Problem solving  
Chemical Plant Life Cycle Over view of various phases of a plant life cycle right from Project Feasibility, Design, Engineering, Construction, Commissioning, Operation, Maintenance  and efficient Management of Assets
Economics of Production  
EIA, QRA, Permits  Basics of EIA, QRA, siting of facilities
Emergency Preparedness  On site , off site plans
Entrepreneurship  
Environmental Regulations  
Fired Heaters, Boilers Concept of segregation, approach, inter distances, safe locations of building and blast protection.
HAZOP  
Industrial Heat Tansfer Equipment International thermal design practices, selection of various type of exchangers, air cooled, water, steam, fouling factors 
Industrial Utilities-Steam System, Plant air & Nitrogen  HP, MP& LP steam systems, Condensate return from Turbines, moisture limits of plant air& Nitrogen
Industrial Water System  Cooling towers, once through Sea water, DMW, Fire water, their supply, storage, return
Industry 4.0  
Infrastructure and Logistics  
Inherent safe international practices Operating and Design envelope and containment and ASME guidelines, Layers of Protection and ALARP
International Standards  
Industrial Momentum Transfer Equipment. International practices in fluid flow systems, selection, Line sizing and performance of pumps, various international governing codes, pump seals, specifications.
Logistics  
Management of Change  
Industrial Momentum Transfer Equipment. International practices in fluid flow systems, selection, Line sizing and performance of pumps, various international governing codes, pump seals, specifications.
Operation  of Chemical Plants Integrated approach covering all aspects
Operational Concepts and Control Overview of plant operations
Over pressure protection. Relief systems, flare and Safeguard systems  
Over view of chemical industry  
Plant Design Engineering International engineering practices, Philosophy, codes and Standards, FEED, Detailed design stages and their significance.
Pollution Monitoring & Control  
Pressure Vessels & Storage Tanks Design Different type of storage tanks, fixed, dome, floating roof,  selection, governing codes 
Process drawings & documents  
Process monitoring &improvements  
Process Safety Management  
Project Management  
Quality Control Lab Overview, Lab set up, Equipments, quality records
Renewable Energy  
Risk Management  
Root Cause Analysis Problem analysis tools
Plant design & safety aspects Concept of segregation, approach, inter distances, safe locations of building and blast protection.
Simulation Application of dynamic simulation in Digital Chemical Industry
Spill control & Containment  
Technical Services Over view of Technical services plant support
Technology of Manufacture Technology development, Technical knowhow, Licensing of Technology
TPM