TITLE |
CONTENT |
Asset Integrity |
Turnaround time optimization, Run length/on stream factor enhancement, Industry Benchmark and case studies. Risk Based Inspection and corrosion control |
Behavior Based Safety |
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Case studies & Problem solving |
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Chemical Plant Life Cycle |
Over view of various phases of a plant life cycle right from Project Feasibility, Design, Engineering, Construction, Commissioning, Operation, Maintenance and efficient Management of Assets |
Economics of Production |
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EIA, QRA, Permits |
Basics of EIA, QRA, siting of facilities |
Emergency Preparedness |
On site , off site plans |
Entrepreneurship |
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Environmental Regulations |
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Fired Heaters, Boilers |
Concept of segregation, approach, inter distances, safe locations of building and blast protection. |
HAZOP |
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Industrial Heat Tansfer Equipment |
International thermal design practices, selection of various type of exchangers, air cooled, water, steam, fouling factors |
Industrial Utilities-Steam System, Plant air & Nitrogen |
HP, MP& LP steam systems, Condensate return from Turbines, moisture limits of plant air& Nitrogen |
Industrial Water System |
Cooling towers, once through Sea water, DMW, Fire water, their supply, storage, return |
Industry 4.0 |
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Infrastructure and Logistics |
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Inherent safe international practices |
Operating and Design envelope and containment and ASME guidelines, Layers of Protection and ALARP |
International Standards |
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Industrial Momentum Transfer Equipment. |
International practices in fluid flow systems, selection, Line sizing and performance of pumps, various international governing codes, pump seals, specifications. |
Logistics |
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Management of Change |
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Industrial Momentum Transfer Equipment. |
International practices in fluid flow systems, selection, Line sizing and performance of pumps, various international governing codes, pump seals, specifications. |
Operation of Chemical Plants |
Integrated approach covering all aspects |
Operational Concepts and Control |
Overview of plant operations |
Over pressure protection. Relief systems, flare and Safeguard systems |
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Over view of chemical industry |
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Plant Design Engineering |
International engineering practices, Philosophy, codes and Standards, FEED, Detailed design stages and their significance. |
Pollution Monitoring & Control |
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Pressure Vessels & Storage Tanks Design |
Different type of storage tanks, fixed, dome, floating roof, selection, governing codes |
Process drawings & documents |
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Process monitoring &improvements |
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Process Safety Management |
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Project Management |
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Quality Control Lab |
Overview, Lab set up, Equipments, quality records |
Renewable Energy |
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Risk Management |
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Root Cause Analysis |
Problem analysis tools |
Plant design & safety aspects |
Concept of segregation, approach, inter distances, safe locations of building and blast protection. |
Simulation |
Application of dynamic simulation in Digital Chemical Industry |
Spill control & Containment |
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Technical Services |
Over view of Technical services plant support |
Technology of Manufacture |
Technology development, Technical knowhow, Licensing of Technology |
TPM |
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